Proudly spun in the U.S.
The majority of our cotton is purchased in the U.S. It is then shipped in large bales to one of our yarn-spinning facilities. There, we lay bales down together and draw a thin layer of cotton from the top of each, extracting cotton fibres that are then blended in large air ducts and aligned. The fibres come together to form a carpet of cotton that is pulled into one large strand. The strand is then twisted into a tight sliver and ready to become yarn.
Explore the process
Good to know
Approximately $850 million invested in the U.S. to build or modernize yarn-spinning facilities.
In 2021, we purchased 100% of the equity interests of Phoenix Sanford, LLC, the parent company of Frontier Yarns to further internalize yarn production.
We have a network of seven yarn-spinning facilities in the U.S.